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CARBO CONSULT & ENGINEERING (Pty) Ltd

P.O. Box 1397, Cramerview 2060 Johannesburg, South Africa

 
Tel: +27 11 314 1354
Fax: +27 11 314 1480
E-mail: info@carboconsult.com
Web: www.carboconsult.com

 

THE ENVIRONMENTALLY FRIENDLY WOOD GAS PRODUCER SYSTEM WITH TAR FREE CONTINUOUS GAS PRODUCTION FOR ELECTRIC POWER GENERATION AND / OR HEAT APPLICATIONS.

18. LIFESPAN AND MAINTENANCE

The gas producer design life is at least 20 years for all major fixed gas producer components, when the outside hearth containment as well as the fuel compartment are made from 3CR12 steel, but probably much longer provided that it is operated in accordance with the Operator’s Instructions. However, seals and gaskets to lids have to be changed occasionally, while the electric gas igniters and the condensates screen need to be cleaned as and when required.

The internal bottom of the condensates collector pocket must also be cleaned when saturated. This can be done without stopping the engine. Re-painting should be done where and when required. The particle interference sieved sawdust filter media needs to be changed regularly, at intervals based on allowable specified vacuum readings, while the safety filter cartridge combination must be changed at recommended intervals.

The System Johansson Gas Producers will also function well in a tropical maritime environment as well as in cold winter climates. In the latter case, it will be necessary to insulate the filters with high heat insulation, light weight water proof covers. In very cold climates these can also be provided with electric blanket heating underneath the outside insulation, or with heating from the systems waste heat.

The Johansson Wood Gasification System provides a safe working environment for Operators and the Vicinity, as long as the Operator’s and Safety Instructions are followed. Provisions have also been made to eliminate any foreseeable risks. The instructions and recommendations in the K G Johansson paper titled "Producer Gas Poisoning And Emergency Treatment", which will be issued to all buyers of gas producers, must be read and followed on all gas producer sites.
 

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