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CARBO CONSULT & ENGINEERING (Pty) Ltd

P.O. Box 1397, Cramerview 2060 Johannesburg, South Africa

 
Tel: +27 11 314 1354
Fax: +27 11 314 1480
E-mail: info@carboconsult.com
Web: www.carboconsult.com

 

THE ENVIRONMENTALLY FRIENDLY WOOD GAS PRODUCER SYSTEM WITH TAR FREE CONTINUOUS GAS PRODUCTION FOR ELECTRIC POWER GENERATION AND / OR HEAT APPLICATIONS.

8. FUEL COMPARTMENT WITH CONDENSATES TRAP

The only tar containing effluent from the whole gas producer system is the wood fuel condensates formed in the fuel compartment, when the free water in the wood fuel is driven off during drying and carbonisation and condensed against the outside single wall of the fuel compartment.

With the SJG method the resulting fuel compartment condensates are drained off and prevented from running down into the hearth and wetting the char, so starting is always easily done on dry fuel. The condensates are produced in the small average quantities of between 0,025 litre to 0,05 litre per kg air-dry eucalyptus wood block fuel.

Since the quantity of condensates produced depends on the moisture content of the wood and during the rainy season also to a small degree on the moisture content in the primary air, variations from these limits may occur. When high density sawdust briquettes or very dry eucalyptus wood is used, no condensate is produced.

The tar content of the fuel compartment condensates has also been determined by the environmental water analysts “ERGOSAF”, who have reported only about 2,5 g tar per litre condensates, when eucalyptus hard wood fuel was used. ESKOM tests of the condensates for phenols have established that the condensates contained between 12,5 mg to 14,7 mg phenols per litre. However, since the small volumes of condensates produced do contain phenols, this liquid must not be let out directly over the ground even if the phenols only represent less than 1 part phenols in 60,000 parts condensates.

The Inventor has also developed simple methods for the easy, affordable and safe recycling of the condensates. This is described in detail in his paper titled “WOOD GAS PRODUCER FUEL COMPARTMENT CONDENSATES”.

Since the quantities of the wood fuel compartment condensates produced are small, the solid residues are easiest and safest finally destroyed in the hearth, after the odourless water evaporation has first taken place. The water is either evaporated in sun evaporators used in warm climates, or in exhaust gas or raw-gas hot evaporators used in cold or rainy climates.


 
 
 
 

9. GAS SCRUBBER / COOLER

After the coarse eucalyptus hard wood dust has been removed in the cyclone, about 1g/Nm3 (5ml/Nm3) fine dust is carried with the scrubbing water to the scrubber/cooler. In a subtropical climate during summer time the gas is cooled to between 20 to 25 degrees C and during mid winter time to between 10 to 15 degrees C .

The water is sprayed over a suitable low resistance hard, but porous, large surface area scrubbing media normally consisting of coarse, even graded hard wood charcoal, while the water is recycled through an ambient cooling pond for a long period of time. The circulating water pump is dimensioned for the correct flow and with suitable delivery pressure. It is provided with a low resistance over-dimensioned suction inlet filter and with clearly visible one or two pressure gauges, situated at the gas scrubber / cooler.

10. AMBIENT COOLING WATER POND

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