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CARBO CONSULT & ENGINEERING (Pty) Ltd

P.O. Box 1397, Cramerview 2060 Johannesburg, South Africa

 
Tel: +27 11 314 1354
Fax: +27 11 314 1480
E-mail: info@carboconsult.com
Web: www.carboconsult.com

 

THE ENVIRONMENTALLY FRIENDLY WOOD GAS PRODUCER SYSTEM WITH TAR FREE CONTINUOUS GAS PRODUCTION FOR ELECTRIC POWER GENERATION AND / OR HEAT APPLICATIONS.

6. AUTOMATIC VARIABLE SPEED ASH GRATE ACTIVATOR

The Gas Producers are fitted with an electric, variable speed ash grate activator and with ash removal and refuelling systems for non-interrupted, continuous working. They are also supplied with 12-or 24 volt DC electronic fuel level indicators and with a red flashing early refuelling warning light which can, depending on the local noise control regulations, be combined with a sound alarm.

An electronic DC flashing red light ash removal warning system is provided for continuous non-interrupted working, with an ash-box having a normal minimum 5 hour storage capacity when using hard wood fuel. The soot and ash removal can also be modified for automatic continuous removal below the safety air-lock valve, which must not be removed, by using a slat conveyor submerged in a water filled portable steel trough, or by using a double air-lock auger conveyor.

When the ash grate speed is correctly adjusted the total loss of ash and carbon duffing, when using Eucalyptus Camaldulensis or Eucalyptus Sideroxylon wood, has been below 3,9% by weight of the wood fuel while the ash is also prevented from diluting the reduction char coal.

This allows for safe continuous operation while the raw-gas temperature is lowered through the charcoal reduction inside the inverted reduction cone, to the acceptable gas temperature allowed for in the design.

The ash grate activator drive motor is protected against the excessive temperature.

 
 
 
 

7. CYCLONE

The raw-gas is passed through a cyclone, which removes the coarse dust from the raw-gas. From long-term recorded dust content tests of the raw-gas before and after the cyclone, it is estimated that on full power the 425 degrees C hot raw-gas may, with eucalyptus hard wood fuel contain some 5g dust particles per Nm3 gas while with high density sawdust briquettes or pine / cypress wood fuel, the dust content is about 10g or even more per Nm3 raw-gas.

When using fast growing eucalyptus wood fuel and operating at full power, the cyclone removes about 80% of the dust and soot, or say about 4g/Nm3, leaving the remaining about 20% fine dust and soot particles, or say 1g/Nm3 (5 ml/Nm3) carried through to the gas scrubber/cooler. When the power output is reduced a “fixed” cyclone starts to lose efficiency. In order to overcome this, the cyclone of the SJG is fitted with a spring loaded gas vacuum / velocity regulator.

NB. When cypress or pine wood is used as gas producer fuel, all of the very fine light carbon silica dust can not be effectively removed by the cyclone. The remaining fine dust is then washed out and carried away with the scrubbing water to the cooling pond.

8. FUEL COMPARTMENT WITH CONDENSATES TRAP

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